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Revolutionizing Measurement & Alignment Procedures with Forging Press Machine Geometry Rectification,Confirmation & Re-Engineering of Spare Parts

BHARAT FORGE PLANT PUNE (MAHARASHTRA)

Problem in Hand

This project, executed across various forging plants in India, focuses on the Bharat Forge Plant in Pune, which faced challenges including reliance on OEMs for press machine spare parts, high costs from German engineers’ visits, and disruptions in forging production affecting customer targets

Why Jai Ganesh Industries?

This project, executed across various forging plants in India, focuses on the Bharat Forge Plant in Pune, which faced challenges including reliance on OEMs for press machine spare parts, high costs from German engineers’ visits, and disruptions in forging production affecting customer targets

Scope of Work

1. Measurement: Precise measurement of existing machine geometry and comparison with OEM drawings.Bharat Forge Plant Pune (Maharashtra)
2. Rectification: Adjustments made to ensure alignment as per OEM specifications.
3. Re-engineering: Redesign and re-engineering of damaged spare parts.
4. Manufacturing Drawings: Creation of detailed manufacturing drawings for spare parts

How the Problem was Tackled?

The problem was tackled using Super 6DoF Technology, with a multidisciplinary team of experts ensuring seamless collaboration, and advanced accuracy within defined tolerance limits achieving successful rectification and re-engineering

Impact Created

Cost Savings

1.Significant reductions in costs related to OEM application engineering visits.
2.Elimination of high OEM spare parts costs and lengthy shipment lead times.
3.The initiative supported India’s “Make in India” mission by enabling local manufacturing of parts, boosting employment opportunities in India\

Efficiency

Advanced measurement technology enabled the rapid execution of the project, completing the complex task within just 15 days.

Accuracy

A meticulous approach to measurement and modeling ensured high precision, meeting the stringent standards set by OEMs and validating the quality of the work delivered