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Revolutionising Measurement Procedures for High Accuracy & Precise Measurement

LIEBHERR TOWER CRANE MANUFACTURING PLANT PUNE (MAHARASHTRA)

Problem in Hand

The production of tower sections faced a critical issue: the straightness of the sections was not maintained.
This defect led to tilting of the tower crane when fully installed on-site, preventing the crane from carrying suitable loads effectively.
The misalignment posed significant risks to operational efficiency and safety

Why Jai Ganesh Industries?

The production of tower sections faced a critical issue: the straightness of the sections was not maintained.
This defect led to tilting of the tower crane when fully installed on-site, preventing the crane from carrying suitable loads effectively.
The misalignment posed significant risks to operational efficiency and safety

Scope of Work

Inspection Requirements:
1 Individual tower section centre alignment needed to be inspected, focusing on both the male and female side ends.
2 Each section required inspection with high accuracy, with results verified alongside the customer to ensure alignment with expectations

How the Problem was Tackled?

To address the challenges, we deployed a cutting-edge solution: Super 6DoF Technology, supported by a team of experts. This advanced system allowed us to achieve unparalleled precision in measuring long parts ranging from 4 meters to 12 meters in a single setup—a feat unattainable with conventional measurement devices

Impact Created

Cost Saving

Manufacturing tower sections in India and exporting them globally required flawless assembly on-site. Misaligned sections would have resulted in substantial costs for repairs, replacements, and potential penalties. By ensuring precise alignment, these risks were mitigated

Efficiency

Fast and accurate measurement execution reduced downtime and ensured prompt issue resolution

Accuracy

The meticulous approach adopted throughout the project delivered results that met and
exceeded the high standards set by the Original Equipment Manufacturer (OEM).
The verified alignment underscored the quality of the tower sections, reinforcing trust with customers and stakeholders